Line Monitoring
Per-machine cycle time, OEE and live production count screens.
Manufacturing — industry
Manufacturing & Industry 4.0
We gather machine data onto a single backbone in production facilities and make OEE, downtime causes and quality loss measurable in real time. We build the whole chain from the sensor layer to management reports, and prevent unplanned downtime with predictive maintenance.
- 0%
- OEE increase
- -0%
- Unplanned downtime
- -0%
- Scrap rate
Problems we encounter in the field
The operational bottlenecks we see most often in the Manufacturingindustry.
- 01Machine data scattered across different brands and protocols
- 02Downtime causes recorded on paper — late and incomplete
- 03Quality losses noticed only at the end of a shift
- 04Maintenance carried out reactively and without a plan
Results we measured
Average improvements achieved on projects where we applied this solution.
- OEE increase
- Average over the first six months
- Unplanned downtime
- After predictive maintenance
- Scrap rate
- With vision-based quality control
Modules
The independent modules that make up the solution
Start with the module you need; we will add the rest as the operation matures.
Downtime Analysis
Automatic downtime capture, cause trees and Pareto reports.
Quality Control
On-line defect detection and automatic rejection using computer vision.
Predictive Maintenance
Pre-failure alerts generated from vibration and temperature data.
Traceability
End-to-end production history by batch and serial number.
ERP Integration
Two-way synchronisation of work order, stock and cost data.
Related Services
Which of our lines build this solution?
Other Industries
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Manufacturing — let’s transform your operation together.
We will review your current system and share a clear roadmap for which module to start with.